Fitted style and Flexfit style caps have no closure style on the back nor do they have the hole in the back. Most popular are Velcro, sliding buckle, deluxe locking brass buckle or plastic snap (used on truck caps most often). Length of bill varies between styles.īack Closures – On adjustable caps there are a variety of closures used. Stitching on the bill can range from 4 rows to 8 rows. Flip style bill is when a contrasting color of fabric is used on the bottom of the bill and is folded up and over just the front of the bill to look similar to a sandwich style bill. Sandwich fabric is normally in a contrasting color and can be screen-printed with text for customization. A contrasting sandwich is created by adding a third piece of fabric along the front of the bill between the top and bottom fabric. Bill is plastic and sandwiched between two pieces of fabric. The bill is normally curved or can be flat as in “pro-style” caps. Other fabric types are wool, mesh or performance materials that allow for greater moisture wicking or ventilation.īill or Brim – The visor that extends out from the crown of the cap to shade you from the sun or elements. Fabric of the panels is normally cotton twill and can be brushed or made thicker if needed. Panels are sewn together with thread matching the color of the cap material or with a contrasting color. 5 panel caps are mainly used for “trucker caps” or caps that have screen printing on the front instead of embroidery. Most caps are 6 panel caps with a seam in the center of the front crown but there are also 5 panel and 8 panel caps. Panels – Fabric pieces used to create the shape of the cap. Eyelets can have sewn borders or metal grommets. Button color can match the material of the cap or in a contrasting color.Įyelets – Round holes sewn in the cap for increased ventilation and style. Top Button – Fabric covered button that sits directly on the top center of the hat at the intersection of the fabric panels. Unstructured caps have no re-enforcement and cap material sits loose against the head. Structured caps have a buckram fused to the inside of the cap to keep the front ridged. The crown of the cap is also what determines if the hat is structured or unstructured. Low profile slants backward versus high profile that angles almost straight up from the bill. Can be created as low profile, medium profile or high profile by adjusting the angle of the front crown. Usually the main area of embroidery and customization on caps. Crown – The front part of the cap that fits over the top of your head and touches your forehead.
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